7800 Series LaserStar
Open Workspace Welding Workstation

Laser Welding Workstations

Today’s precision welding marketplace specializing in laser spot welding or laser seam welding applications, have a wide range of new technologies available to enhance their ability to provide the highest level of quality, craftsmanship, and service to their clients. LaserStar’s 7800 Series manual welding systems are ideal for a variety of common welding applications including plastic injection mold, dies and tooling repair, complex electronic components, high-precision industrial assemblies, pressure-sensitive hermetic laser sealing, and other unique industrial applications for the automotive, aerospace, aviation, computer, medical device, mold repair, and consumer product industries.
Operators hold parts in their hands while viewing the application through a stereo-microscope in the welding zone. An internal cross-hair allows the operator to easily align and weld the parts at the correct location.
Many materials can be laser welded including 300 and some 400 series stainless steel, mild steels, nickel and nickel alloys, aluminum and aluminum alloys, titanium, precious metal alloys (gold, silver, and platinum), etc.
LaserStar offers multiple power levels (60 Watt – 200 Watt) to meet a wide variety of application requirements.

Performance Features


Click to view diagram

Technical Specs

LaserStar Lasing System Class 4
Wavelength 1,064µm
Output Pulse Energy 0,5 – 150 Joules
Maximum Peak Power 10.0 kW
Average Power 60 Watts – 200 Watts
Pulse Length 0,5 – 50 Milli-seconds
Pulse Frequency 0,5 – 20 Hz
Beam Diameter1 0,05mm – 2,00mm
Cooling System
60 & 150 Watt
200 Watt
Internal Water-To-Air
Internal / Chiller Ready
External / Chiller Ready
Supply Circuit** 230V, (+/- 10%), 50/60 Hz
30 Amp, Single or 3 Phase
Binocular Microscope 15x (optional 25x, 40x)
EZ-VIEW (Lynx) Scope2 Worldwide Exclusive
Illumination System LED Natural Lighting
Pulse Performance Profile Technology3 Exclusive Integrated Software
Programming Memory 99 text cells
Automatic Sleep Mode Exclusive Integrated Software
Parameter Adjustment Features External Toughscreen/O.I.T.
Preventative Maintenance Alert Software Yes
Motorized Beam Expander Yes
Shield Gas Supply Dual Nozzles
Pedestal Power Supply Unit Dual – Integrated
Dimensions 24”W x 46”L
609mm x 1150mm
Weight (Unpackaged) 250 lbs / 114 Kg
Warranty Coverage (Parts & Labor) 2 Years
Extended Warranty Coverage Upgrade to 3 years
Laser Safety Certification Compliance FDA(CDRH), UL, CSA, CE
Country of Origin (Parts & Assembly) Made In USA

NOTE: Fatigue test data can be provided upon request.