Universal Jig & 7700 Series
Laser Micro Welding System
Micro Welding Laser System
for Mold Repair
Today’s mold repair micro-welding laser industry is characterized by rapidly changing, ever-evolving customer demands and intense competition. Innovative ideas, successful designs and a strong commitment to superior quality and performance are the fundamentals of LaserStar Technologies Corporation.
LaserStar’s Universal Jig offers a significant, competitive advantage for today’s operators looking to unleash the power of hot light, benefit from a comfortable, ergonomic design and ensure optimal platform flexibility for the widest range of on-site repair applications.
Our commitment to electrical design efficiency ensures the highest level of hot-light energy transfer from the LaserStar source through the welding zone. The result is a significant pulse energy advantage while maintaining minimum water cooling temperatures and 24-hour operational performance.
LaserStar micro welding laser systems are ideal for a wide range of large plastic injection mold, tool & die maintenance and repair applications.
- Lay a bead as small as .0025” / 0.05mm
- Repair slots, pockets, radius contours and angles
- Repair polished, textured and engraved surfaces
- Repair thin walls with little or no warping
- Repair parting line edges and heat sensitive areas
- Alloys include tool steel, aluminum, copper, titanium and powdered metals
The LaserStar micro welding laser produces a high quality result, reduces the amount of handwork required before polishing and practically eliminates sink lines.
Jig Features
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Click to view diagram
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Laser Specifications
| Technical Profile | 150 Watt |
| LaserStar Lasing System | Class 4 |
| Wavelength | 1,064µm |
| Output Pulse Energy | 0,5 – 120 Joules |
| Maximum Peak Power | 10.0 kW |
| Average Power | 150 Watts |
| Pulse Length | 0,5 – 50 Milli-seconds |
| Pulse Frequency | 0,5 – 20 Hz |
| Beam Diameter | 0,05mm – 2,00 mm |
| Cooling System | Internal Water-To-Air |
| Cooling Capacity-Run Time | 24 hour/Continuous |
| Supply Circuit | 230V (+/-10%),50/60Hz 30 Amp, Three Phase |
| Binocular Microscope | 15x (optional 25x, 40x) |
| Illumination System | Dual Halogen |
| Pulse Performance Profile Technology (P3) | Exclusive Integrated Software |
| Programming Memory | 80 text cells |
| Automatic Sleep Mode | Exclusive Integrated Software |
| Parameter Adjustment Features | External Keypad Operator Interface Terminal |
| Preventative Maintenance Alert Software | Yes |
| Motorized Beam Expander | Yes |
| Shield Gas Supply | Dual Nozzle |
| Pedestal Power Supply Unit “Footprint” Dimensions |
30”H x 24”W x 35”L 762mm x 610mm x 890mm |
| Weight (Unpackaged) | 250 lbs / 114 Kg |
| Warranty Coverage (Parts & Labor) | One year |
| Laser Safety Certification Compliance | FDA(CDRH), UL, CSA, CE |
| Country of Origin | Made In USA |
Note: Fatigue test data can be provided upon request.